Best Overall
Weldpro 200A AC/DC TIG
- Output
- 200A
- Weight
- 61.8 lb
- Processes
- AC TIG, DC TIG, AC/DC pulse, stick
- Input Voltage
- 110V/220V
Pros
- Foot pedal, torch and gas hardware included
- AC balance, frequency and pulse on the panel
- Runs on 110V or 220V automatically
- Handles aluminum as well as steel and stainless
Cons
- 61.8 pounds
A foot pedal, a torch, a gas hose, a flow meter and a ground clamp all arrive in the crate, and that bundle is the reason this Weldpro is our top pick. On nearly every other machine here the pedal is a separate purchase, and the pedal is what makes aluminum work: you set a ceiling on the panel and taper the heat out at the end of a bead instead of watching the puddle collapse.
Behind the accessories sits a 200-amp AC/DC inverter with five modes — AC TIG, DC TIG, AC pulse, DC pulse and stick — along with adjustable AC balance, frequency and a pulse rate running from 0.5 to 200 Hz. What the AC side buys you is aluminum: the reversing current breaks up the oxide skin so a puddle forms at all, and the balance control decides how much cleaning you trade for penetration. It also picks 110V or 220V on its own, so the same box follows you from a garage outlet to a friend's shop.
What we noticed first is how much of the setup lives on the front panel rather than at the torch — balance, frequency and pulse rate are all dialed in before you strike an arc, which is fiddly for a quick tack and welcome once you're chasing a seam for an hour. The 61.8-pound case is the trade, and it's not a small one: this is a machine that lives on a cart.
Two hundred amps matters most at the top of the range, on thicker aluminum castings and bungs where the puddle either wets out or sits on top of the metal doing nothing. Budget for the cart and a bottle strap, and the machine stays set up — which is when a TIG welder starts earning the bench space it takes.
Bottom line: We make it the default because the AC/DC capability, pulse controls and foot pedal arrive together — the pedal is exactly what most aluminum beginners end up buying separately.
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